LG C Series Manuel d'utilisateur

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  
 
Installation, Operation, &
Maintenance Manual
 CAUTION, SAFETY WARNING
As with all electrical products, read manual
thoroughly before operating. Only qualied, expert
personnel should perform maintenance and
installation.Contact the nearest authorized service
facility for examination, repair, or adjustment. Do
not disassemble or repair unit; death or injury to
electrical shock or re hazard may result.
Product improvement is a continual process at
Cerus Industrial. Specications and manual data
subject to change. Consult factor for additional
information.
C Series
Micro 1Ø Input Sensorless Vector Inverter
Constant Torque
Sensorless/Space Vector Control
0.5 to 3HP, 200-230VAC
1Ø input, 3Ø output
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Résumé du contenu

Page 1 - Maintenance Manual

        �Installation, Operation, & Maintenance Manual C

Page 2 - SAFETY INSTRUCTIONS

Chapter 1. Basic information & precautions 1.2 Product Details 1.2.1 Appearance Front Cover: Remove it when wiring and chang

Page 3 - OPERATING PRECAUTIONS

Chapter 11. Monitoring 11. Monitoring 11.1 Operating status monitoring z Output current Group LED Display Description Set value Min/Max range Fact

Page 4 -

Chapter 11. Monitoring z User display select Group LED Display Parameter Name Set value Min/Max range Factory default Unit Drive group vOL [User

Page 5 - Important User Information

Chapter 11. Monitoring 11.2 Monitoring the I/O terminal z Input terminal status monitoring Group LED Display Parameter Name Set value Min/Max rang

Page 6 - Table of Contents

Chapter 11. Monitoring 11.3 Monitoring fault condition z Monitoring fault display Group LED Display Parameter Name Set value Min/Max range Factory

Page 7 - 9. Basic Functions 60

Chapter 11. Monitoring Fault typeOperating status when a fault occurs11.4 Analog Output Group LED Display Parameter Name Set value Min/

Page 8 - 14. Specifications 122

Chapter 11. Monitoring 11.5 Multi-function output terminal (MO) and Relay (30AC) Group LED display Parameter Name Setting Factory default 0 FDT-1

Page 9 - 1.1 Important precautions

Chapter 11. Monitoring  I56: When 17 {Fault display} is selected in I54 and I55, Multi-function output terminal and relay will be activated with t

Page 10 - 1.2 Product Details

Chapter 11. Monitoring 2: FDT-3  It activates when run frequency meets the following condition.  Active condition: Absolute value (FDT level -

Page 11

Chapter 11. Monitoring Decel time: Run Frequency > (FDT Level – FDT Bandwidth/2) Group LED Display Parameter Name Set value Min/Max range Factory

Page 12

Chapter 11. Monitoring 12: During run  Become active when run command is given and the inverter generates output voltage. Freq.MORun comma

Page 13

Chapter 1. Basic information & precautions 1.3 Removal and reinstallation 1.3.1 Removal of the front cover z To change parameter setting: Pre

Page 14 - Chapter 2. Installation

Chapter 12. Protective functions 12.1 Electronic Thermal Group LED display Parameter Name Set value Min/Max setting Factory default Unit F50 [Elec

Page 15 - 2.2 Dimensions

Chapter 12. Protective functions 12.2 Overload Warning and trip z Overload warning Group LED Display Parameter Name Set value Min/Max setting Fact

Page 16 - 1.5, 2.2 kW (2~3HP)

Chapter 12. Protective functions 12.3 Stall prevention Group LED Display Parameter Name Set value Min/Max setting Factory default Unit F59 [Stall p

Page 17 - 3.1 Terminal wiring

Chapter 12. Protective functions CurrentFreq.During accelerationDuring constant runF60t1 t2Multi-function o

Page 18

Chapter 12. Protective functions 12.5 External trip signal Group LED display Description Set Value Min/Max setting Factory default Unit I20 [Multi-f

Page 19

Chapter 12. Protective functions 12.6 Inverter Overload  Inverter overload prevention function is activated when the current above inverter rate

Page 20

Chapter 12. Protective functions  I62: When no frequency command is given for the time set in I63, set the drive mode as the table below. 0 Conti

Page 21

Chapter 13. Troubleshooting & Maintenance 13. Troubleshooting & Maintenance 13.1 Protective functions When a fault occurs, the cause m

Page 22

Chapter 13. Troubleshooting & Maintenance Used for the emergency stop of the inverter. The inverter instantly turns off the output when the EST t

Page 23 - - Basic configuration

Chapter 13. Troubleshooting & Maintenance 13.2 Fault Remedy Protective functions Cause Remedy  CAUTION: When an overcurrent fault occurs, oper

Page 24

Chapter 1. Basic information & precautions z Removal for wiring input power and terminals: After removing the front cover, lift the bottom cov

Page 25 - 5.1 Keypad features

Chapter 13. Troubleshooting & Maintenance Protective functions Cause Remedy External fault A contact input External fault B contact input z Th

Page 26

Chapter 13. Troubleshooting & Maintenance 13.3 Precautions for maintenance and inspection CAUTION z Make sure to remove the input power while

Page 27 - 5.3 Moving to other groups

Chapter 14. Specifications 14. Specifications 14.1 Technical data z Input & output ratings Model: CI – xxx – C2 – 1P 001 002 003 004 [HP]

Page 28 - code of each group

14. Specifications command, H/W fault Alarm Conditions Stall prevention, Overload Momentary power loss Less than 15 msec: Continuous operation More

Page 29 - code in Drive group “0.0”

DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are

Page 30

TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/EEC "Electrical mat

Page 31 - Drive group

EMC INSTALLATION GUIDE Cerus inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive 73

Page 32

Product improvement is a continual process; pricing and speci cations subject to change without notice. Cerus, Orion, Titan and associated logos are

Page 33 - -. The set value is 0

Chapter 2. Installation 2.1 Installation precautions CAUTION z Handle the inverter with care to prevent damage to the plastic components. Do not ho

Page 34

Chapter 2. Installation z When two or more inverters are installed or a ventilation fan is mounted in inverter panel, the inverters and ventilation

Page 35

Chapter 2. Installation 2.2 Dimensions z 0.4, 0.75 kW (1/2~1 HP) H D W mm (inch) Dimension CI-000-C2-1

Page 36

Chapter 2. Installation z 1.5, 2.2 kW (2~3HP) H D W mm (inch) Dimension CI-000-C2-1P CI-001-C2-1P CI-002-C2

Page 37 - -. Return to H0

Chapter 3. Wiring 3. Wiring 3.1 Terminal wiring P4 P5 VR V1 CM I AM MO EXTG P24 P1 P2 CM P3 30A 30B 30C Termi-n

Page 38

Chapter 3. Wiring 3.2 Specifications for power terminal block wiring CI-000-C2-1P CI-001-C2-1P CI-002-C2-1P CI-003-C2-1P Input wire size 2

Page 39 - CHAPTER 6 - Basic operation

Chapter 3. Wiring WARNING z Use the Type 3 grounding method (Ground impedance: Below 100ohm). z Use the dedicated ground terminal to ground the in

Page 40 - Wiring Operating pattern

SAFETY INSTRUCTIONS  Always follow safety instructions to prevent accidents and potential hazards from occurring.  In this manual, safety m

Page 41 - STOP/RST key

Chapter 3. Wiring 3.3 I/O terminal block specification Terminal Terminal Description Wire size Torque (Nm) Note P1/P2/P3 P4/P5 Mul

Page 42 - Chapter 6. Basic operation

Chapter 3. Wiring 3.4 PNP/NPN selection and connector for communication option CMFX24X24ICMCMResistorResistorResistor

Page 43 - CHAPTER 7 - Function list

Chapter 3. Wiring Notes: 22

Page 44

Chapter 4 - Basic configuration 4.1 Connection of peripheral devices to the inverter The following devices are required to operate the inverter. Pro

Page 45

Chapter 4 - Basic configuration 4.2 Recommended MCCB, Earth leakage circuit breaker (ELB) and Magnetic contactor specification Model MCCB/ ELB(LG

Page 46

Chapter 5. Programming keypad 5. Programming Keypad 5.1 Keypad features Buttons z RUN z STOP/RST z 4-WAY BUTTON z Potentiometer

Page 47

Chapter 5. Programming keypad 5.2 Alpha-numeric view on the LED keypad 0 A K U 1 B L V 2 C M W 3 D N X 4 E O Y 5 F P Z 6

Page 48

Chapter 5. Programming keypad 5.3 Moving to other groups z There are 4 different parameter groups as shown below. Drive group Function

Page 49

Chapter 5. Programming keypad z How to move to other groups at the 1st code of each group. 1 -. The 1st code in Drive group “0.0” will be displayed

Page 50

Chapter 5. Programming keypad 5.4 How to change the codes in a group z Code change in Drive group 1 -. In the 1st code in Drive group “0.0”, press

Page 51

CAUTION  Do not install the drive on a flammable surface. Do not place flammable material nearby the drive. Otherwise, fire could occur.  R

Page 52

Chapter 5. Programming keypad z For changing code from any codes other than F 0 When moving from F 1 to F 15 in Function group 1. 1 -. In F 1,

Page 53

Chapter 5. Programming keypad 5.5 Parameter setting method z Changing parameter value in Drive group When changing ACC time from 5.0 sec to 16.

Page 54

Chapter 5. Programming keypad When changing run frequency to 30.05 Hz in Drive group Drive group 1 -. In “0.0”, press the Prog/Ent (z) key once.

Page 55

Chapter 5. Programming keypad z Changing parameter values in Function 1, 2 and I/O group When changing the parameter value of F 27 from 2 to 5 Func

Page 56

Chapter 5. Programming keypad 5.6 Monitoring of operation status Monitoring output current in Drive group Drive group 1 -. In [0.0], continu

Page 57

Chapter 5. Programming keypad How to monitor Motor rpm in Drive group when the motor is rotating in 1730 rpm. Drive group 1 -. Present run freque

Page 58

Chapter 5. Programming keypad How to monitor fault condition in Drive group Drive groupSTOP/RSTFrequencyCurrentDuringAccelOver-currenttrip1 -. Thi

Page 59

Chapter 5. Programming keypad z Parameter initialize How to initialize parameters of all four groups in H93 Functiongroup 2 1 -. In H0, press th

Page 60 - 9.1 Frequency mode

Chapter 5. Programming keypad Note:38

Page 61 - V0 input

Chapter 6. Basic operation CHAPTER 6 - Basic operation 6.1 Frequency Setting and Basic Operation Caution : The following instructions are given b

Page 62

(2) Wiring  Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the output of the inverter.  The connection or

Page 63

Chapter 6. Basic operation Frequency Setting via potentiometer & operating via terminals 1 -. Apply AC input power to the inverter. 2 -. Whe

Page 64 - Freq. setting

Chapter 6. Basic operation Frequency setting via potentiometer & operating via the Run key 1 -. Apply AC input power to the inverter. 2 -.

Page 65

Chapter 6. Basic operation Notes:42

Page 66 - FX : Counter clockwise

Chapter 7. Function list CHAPTER 7 - Function list Drive GroupLED display Parameter name Min/Max range Description Factory defaults Adjustable duri

Page 67

Chapter 7. Function list Function group 1LED display Parameter name Min/Max range Description Factory defaults Adjustable during run Page F 0 [Jump

Page 68 - When H20 is 0 When H20 is 1

Chapter 7. Function list Function group 1LED display Parameter name Min/Max range Description Factory defaults Adjustable during run Page F24 [Freque

Page 69 - When H21 is 0 When H21 is 1

Chapter 7. Function list Function group 1LED display Parameter name Min/Max range Description Factory defaults Adjustable during run Page F52 [Electr

Page 70

Chapter 7. Function list Function group 2LED display Parameter name Min/Max range Description Factory defaults Adjustable during run PageH 0 [Jump

Page 71

Chapter 7. Function list 1) Set H10 to 1 to be displayed. # H17, 18 is used when F2, F3 is set to 1 S-Curve. Function group 2LED display Paramet

Page 72

Chapter 7. Function list Function group 2LED display Parameter Name Min/Max Range Description Factory defaults Adjustable during run Page H31 [Number

Page 73 - Accel time Decel time

Important User Information The purpose of this manual is to provide the user with the necessary information to install, program, start up and to main

Page 74

Chapter 7. Function list Function group 2LED display Parameter Name Min/Max Range Description Factory defaults Adjustable during run Page H51 [P g

Page 75 - Base freq

Chapter 7. Function list Function group 2LED display Parameter Name Min/Max Range Description Factory defaults Adjustable during run Page H82 [2nd mo

Page 76 - Freq, Voltage

Chapter 7. Function list I/O groupLED display Parameter name Min/Max range Description Factory defaults Adjustable during run PageI 0 [Jump code]

Page 77

Chapter 7. Function list I/O groupLED display Parameter name Min/Max range Description Factory defaults Adjustable during run Page8 Multi Accel/Dece

Page 78

Chapter 7. Function list I/O groupLED display Parameter name Min/Max range Description Factory defaults Adjustable during run PageI42 [Multi-Accel ti

Page 79 - 10.1 DC brake

Chapter 7. Function list I/O groupLED display Parameter name Min/Max range Description Factory defaults Adjustable during run Page6 3 3 - 7 3 3 3

Page 80

Chapter 7. Function list Notes: 56

Page 81 - 10.2 Jog operation

Chapter 8. Control block diagram CHAPTER 8 - Control block diagram Frequency settingDrive modeAccel/DecelV/FcontrolPWM

Page 82 - 10.3 Up-Down operation

Chapter 8. Control block diagram 8.1 Frequency and Drive mode setting I/O groupSt1St2St3I/O groupI30I31I32I33Step 0I/O groupI20 ~ I24Step 0-7Ste

Page 83 - 10.4 3-Wire Operation

Chapter 8. Control block diagram 8.2 Accel/Decel setting and V/F control Reference freq. forAccel/DecelAccel/DeceltimeP1P2P3P4P5Digital input filter

Page 84

Table of Contents Table of Contents i Safety Instructions 5 1. Basic information and precautions 9 1.1 Important precautions 9 1.2

Page 85

Chapter 9. Basic functions CHAPTER 9 - Basic Functions 9.1 Frequency mode z Digital Frequency setting via Keypad 1 Group LED Display Paramete

Page 86

Chapter 9. Basic functions z Analog Frequency setting via Potentiometer (V0) on the Keypad Used to prevent fluctuations in analog input signals caus

Page 87 - 10.7 PID Control

Chapter 9. Basic functions z Analog Frequency setting via Voltage analog input (0-10V) or potentiometer on the VR terminal Group LED Display Param

Page 88 - I 1, 6, 11

Chapter 9. Basic functions z Frequency setting via Potentiometer on the keypad + Current Analog input (0-20mA) Group LED Display Parameter Name Se

Page 89 - 10.8 Auto tuning

Chapter 9. Basic functions z Analog Hold Group LED Display Parameter Name Set Value Min/Max Range Factory Defaults Unit Drive group Frq [Frequenc

Page 90

Chapter 9. Basic functions 9.2 Multi-Step frequency setting Group LED Display Parameter Name Set Value Min/Max Range Factory Defaults Unit 0.0 [F

Page 91

Chapter 9. Basic functions 9.3 Run Command setting z Run via the Run and STOP/RST key Group LED Display Parameter Name Set Value Min/Max Range F

Page 92 - 10.11 Speed Search

Chapter 9. Basic functions z Run command setting 2 at FX and RX terminals Group LED Display Parameter Name Set Value Min/Max Range Factory Default

Page 93

Chapter 9. Basic functions z Power On Start select Group LED Display Parameter Name Set Value Min/Max Range Factory Defaults Unit Drive group drv

Page 94 - 10.12 Auto restart try

Chapter 9. Basic functions z Restart after fault reset Group LED display Parameter name Set value Min/Max range Factory defaults Unit Drive group

Page 95

Table of Contents 6. Basic operation 39 6.1 Frequency Setting and Basic Operation 39 7. Function list 43 7.1 Drive Group 43

Page 96

Chapter 9. Basic functions 9.4 Accel/Decel time and unit setting z Accel/Decel time setting based on Max frequency Group LED Display Parameter

Page 97

Chapter 9. Basic functions z Accel/Decel time based on Run frequency Group LED display Parameter name Set value Min/Max range Factory defaults Uni

Page 98

Chapter 9. Basic functions z Multi-Accel/Decel time setting via Multi-function terminals Group LED Display Parameter Name Set Value Min/Max Range

Page 99

Chapter 9. Basic functions z Accel/Decel pattern setting Group LED display Parameter name Min/Max range Set value Unit F 2 [Accel pattern] 0 L

Page 100

Chapter 9. Basic functions z Note that setting Frequency Ref. for Accel/decel (H70) is set to Max Freq and target freq is set below Max freq. the

Page 101 - Chapter 11. Monitoring

Chapter 9. Basic functions 9.5 V/F control z Linear V/F operation Group LED Display Parameter Name Set Value Min/Max Range Factory Defaults Unit

Page 102

Chapter 9. Basic functions 9.6 Stop mode select z Decel to stop Group LED Display Parameter Name Set Value Min/Max Range Factory Defaults Unit

Page 103

Chapter 9. Basic functions 9.7 Frequency limit setting z Frequency limit setting based on Max and start frequency Group LED display Parameter

Page 104 - 0 ~ 10Vdc

Chapter 9. Basic functions z Skip frequency Group LED display Parameter name Set value Min/Max range Factory defaults Unit H10 [Skip frequency s

Page 105

Chapter 10. Advanced functions 10. Advanced functions 10.1 DC brake z Stop mode via DC brake Group LED Display Parameter Name Set value Min/Ma

Page 106

Table of Contents 11. Monitoring 100 11.1 Operating status monitoring 100 11.2 Monitoring the I/O terminal 102 11.3 Monitoring fault c

Page 107

Chapter 10. Advanced functions z Starting DC brake Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit F12 [DC Brake

Page 108

Chapter 10. Advanced functions 10.2 Jog operation Group LED display Parameter name Set value Min/Max range Factory defaults Unit Function group 1

Page 109

Chapter 10. Advanced functions 10.3 Up-Down operation Group LED display Parameter name Set value Min/Max range Factory defaults Unit I20 [Multi-f

Page 110 - 12.1 Electronic Thermal

Chapter 10. Advanced functions 10.4 3-Wire Operation Group LED display Parameter name Set value Min/Max range Factory defaults Unit I20 [Multi-fu

Page 111

Chapter 10. Advanced functions 10.5 Dwell operation Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H 7 [Dwell fr

Page 112 - 12.3 Stall prevention

Chapter 10. Advanced functions 10.6 Slip compensation Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H30 [Motor

Page 113

Chapter 10. Advanced functions Example Rated frequency= 60Hz Rated motor RPM= 1740rpm Motor pole number= 4 Hzfs21204174060 =⎟⎠⎞⎜⎝⎛×−= H32- [Rate

Page 114 - P5(B contact)

Chapter 10. Advanced functions 10.7 PID Control Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H40 [Control mod

Page 115 - 12.7 Frequency command loss

Chapter 10. Advanced functions PID control block diagram Controlmode selectFunc. group2H40Keypad setting 2V0:PotentiometerV1 : 0

Page 116

10. Advanced functions 10.8 Auto tuning Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H41 [Auto tuning] 1 0/1

Page 117 - WARNING

Chapter 1. Basic information & precautions 1. Basic information and precautions 1.1 Important precautions Unpacking and inspection Inspect t

Page 118 - CAUTION:

10. Advanced functions 10.9 Sensorless vector control Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H40 [Contr

Page 119 - 13.2 Fault Remedy

10. Advanced functions  Factory default of motor parameters (Function group 2) H30-Motor rating [kW] H32-Rated slip freq [Hz] H33-Current rating [A

Page 120

10. Advanced functions 10.11 Speed Search Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H22 [Speed Search Selec

Page 121 - CAUTION

10. Advanced functions  H23: It limits the current during Speed search. Set as the percent of H33 – [Motor rated current].  H24, H25: Speed sea

Page 122 - 14.1 Technical data

10. Advanced functions 10.12 Auto restart try Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H26 [Number of Auto R

Page 123

10. Advanced functions 10.13 Carrier frequency select Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit Function grou

Page 124 - DECLARATION OF CONFORMITY

10. Advanced functions  2nd motor operation does not run 2 motors at the same time. As the figure below, when using two motors with an inverter by

Page 125 - TECHNICAL STANDARDS APPLIED

10. Advanced functions z Password Register Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit Function group 2 H94 [Pa

Page 126 - EMC INSTALLATION GUIDE

10. Advanced functions z Parameter Lock Group LED Display Parameter Name Set value Min/Max Range Factory Defaults Unit H95 [Parameter lock] - 0/FFF 0

Page 127 - Get all the latest in

10. Advanced functions Notes: 99

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